Basic 2-stroke engine break-in procedures
(See manufacturers instructions for abc and 4-stroke engine break-in.
When no break-in
instructions are given,
run a couple tanks through the engine
at a very rich setting, e.g., turn out the needle valve 4-8 turns:
Run 2 min. at 1/4 throttle, 2 min. at 1/2, 2 min. at 1/4, 2 min. at 1/2, repeat, repeat.)
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1. Turn out the needle valve two turns (from closed).
2. Prime the engine by squirting several drops of fuel directly into the open carburetor.
3. Start the engine slightly above idle throttle.
(Keep repeating until the engine stays running. If it won't start, re-prime the engine.
If it won't stay running, try starting it with a slightly higher throttle setting and/or "goose" the throttle.)
4. Let the engine warm up for a minute.
5. Slowly advance the power to full throttle (taking approximately 20 seconds).
6. Richen (turn out) the needle valve to the point were the engine is barely running due to
being extremely rich—how ever many turns it takes—and run the tank dry.
7. Repeat. Two tanks should be enough to break-in the engine.
Note: As the engine breaks at full throttle it will speed up.
To avoid excessive rpm's (heat) during break-in,
richen the needle valve so that you hear only gradual rpm increases every few minutes from what it
sounded
like a few minutes before. When the rpm's remain the same for several minutes the engine is likely broken in.
Universal engine tuning for flight (2 or 4-stroke):
1. Return the needle valve to 2 turns out (from closed).
2. Start engine slightly above idle.
3. Run smoothly up to full power.
4. Slowly turn in the main needle valve, 1/8th turns at a time, and wait a few seconds
after each turn of the needle valve. Continue to turn in the needle valve, listening to
the engine speed up. When the engine plateaus, i.e., no longer speeds up when you
turn in the needle valve,
or starts to slow down (too lean), turn out the needle
valve back
to
the position where "peak" running was detected by ear, then turn out the
needle valve
1/4 turn further to ensure a "slightly rich" setting and therefore reliable in-flight run.
Engine trouble shooting (mid-range through full power) rules-of-thumb:
Consistent, yet unacceptable running engine: Either the glo-plug needs to be replaced
(the glo-plug is easiest to check, so check it first) or a needle valve needs adjusting.
If
problems remain, and you're using a “caster” oil based fuel, try Morgan Fuels synthetic “Cool-Power”
and bump up the nitro content to 15%.
(Synthetics burn cleaner, and therefore are less prone to fouling
the glo-plug or binding the engine and causing poor engine performance.)
Inconsistent running engine, e.g., the engine runs fine for a few moments and then
speeds up
or
slows down on its own, or runs fine for one minute, and then poorly the next: Trouble shoot the fuel system.
Look for splits in the fuel
line, pinched fuel lines,
dirt/particles in the carburetor, tank position, etc..
Note: If the engine does not change whatsoever when adjusting the needle-valve, something is
seriously
wrong,
and if replacing the fuel system and the glow-plug and flushing the carburetor doesn't fix it,
it may have
to be sent
in to the manufacturer.
Low-end idle adjustment (if required) rule-of-thumb:
If engine will not idle slowly, or will idle well only for a few moments and then quits:
1. Simply turn the low-end adjustment in or out (which way does not matter), but keep
the low-end adjustments
very small.
2. If idle performance is worse than before, and hopefully it is because that tells you
that the other way is the direction to go, slightly adjust the low-end in the
other direction.
3. If idle performance/consistency improves, continue turning the low-end in the direction that improved the idle.
Make very small adjustments—waiting a few moments
after each adjustment—until the idle worsens, and then
reposition the low-end to the
previous position of best idle performance. |